EV Charging Stations General Information

Transportation and distribution of electricity were used to be provided by paralleling several large sized cables. In order to support these cables in the buildings, there must be a lot of cable trays, cable ladders, under-floor cable trays, etc. Applications of cables, such as, fixing to cable channels, branching, connecting, calculating distances between cables for heat dissipation, adjusting difference lengths, etc. need special expert workers, more time, more effort, which means more money. In order to eliminate all the above disadvantages, moderway SYSTEMS are developed. EAE manufactures E-LINE busway systems from 25A up to 6300A since 1973 in order to convert the above disadvantages to advantages.

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Why EAE?

RELIABLE AND ROBUST SOLUTION WITH BUSWAYS

Busways can be applied to any kind of building due to its modular structure. Busway trunking systems have the advantage of expansion, route change, replacement, and re-using capability in the future. According to the future needs, the design of the busway system can be changed easily or fully/partially moved to another location.

During the design stage of a facility, busway Systems reduce the number of cable trays, distribution boards, dimensions of main panel boards, MCBs, and MCCBs in panel boards and eliminate all the accessories of cable Systems.

Installation time is much shorter than cable systems. This provides low installation and human-power costs and helps for better time management.

SAFETY
  • EAE tap-off boxes are able to feed any brand of wall boxes easily without any additional systems and mechanisms.
  • All outgoing cables with suitable plugs are protected by breakers equipped in EAE tap-off boxes.
  • EAE tap-off boxes are mechanically and electrically interlocked with the busway housing to prevent fixing or removal of EAE tap-off boxes while the switch is in the ON position.
  • EAE tap-off boxes can be equipped with an operating handle that always remains in control of the switching mechanism.
  • EAE tap-off boxes are lockable by a padlock (only authorized personnel from the maintenance team will be able to operate EAE tap-off boxes).
  • (Sprinkler Water+Mechanical Impact)
  • It’s easy, economic, and safe to get the power from the EAE Busway line with EAE tap-off boxes where they are needed., The number of tap-off boxes can be increased safely on plug-in points. The location of these EAE tap-off boxes can be easily changed according to future needs.
  • Busway systems do not burn, do not carry flames, and do not generate and propagate the poisonous (halogen, etc.) gas in case of fire.
  • Busways can not be bitten and damaged by rats, bugs, etc. because the housing is made of metal.
TAP-OFF BOX WITH ANY TYPE OF BREAKERS

Bolt-on taps off is a unique technology to draw power up to 1000 A at block joints providing a flexible solution.

EAE tap-off boxes are compatible with Worldwide brands of circuit breakers and switches.

All-metal enclosure tap-off boxes can be supplied;

  • With any type, model, the brand of breakers
  • With any gland type or with a blank gland plate
  • Any required color of the housing
  • Has an electrical interlock mechanism
  • Has a mechanical interlock mechanism
  • Has IP55 protection degree
  • Has tulip contacts made of silver-plated copper
  • Can be tailor-made to any size
COST EFFICIENCY & BETTER VOLTAGE DROP

EAE busways systems provide better voltage drop and short circuit values, which make the power distribution more reliable and economical than the traditional cable system solutions in buildings.

  • Busways can be applied to any kind of building by their modular structure. Busway trunking systems have a big advantage due to thermal expansion, flexibility, route change, replacement, and reusing capability when it is required.
  • Installation time is much shorter than cable systems. This provides fewer manpower costs and helps for better time management.

During the design stage of the building, busway systems;

  1. Reduce the number of CABLE TRAYS,
  2. Reduce the number of DISTRIBUTION BOARDS. It is possible to feed loads directly with EAE tap-off boxes,
  3. Reduce the DIMENSIONS of MAIN PANEL BOARDS,
  4. Reduce the number of the MCBs / MCCBs,
  5. Eliminate many ACCESSORIES used for cable systems,
  6. Execute the projects in a shorter time and reduce the COST.
CANOPY SOLUTIONS
  • EAE has its own canopy solution to provide additional protection around the busways.
  • The canopy system also can be manufactured by customers/clients in the coordination of EAE and their architects to maintain visual harmony in facilities/ buildings.
  • EAE LV power busways are IP55, besides IP68 LV cast resin busways are available too. These IP 55 & 65 levels are enough for indoor applications.
  • For outdoor applications, IP 68 Cast resin busway is available with IP 65 tap-off boxes.
  • IP67 busway type is also available for Partially protection with a suitable Canopy in order to protect the busway systems against human/animal intervention and atmospheric conditions like UV, direct sunlight, rain, and dust.
GREEN GUARD CERTIFICATE
  • The chemical pollutants come from products and materials that we use at our homes and workspaces like furniture, pieces of equipment, and building materials. These materials emit Volatile Organic Compounds (VOCs) that can negatively affect our health. Since our heating and cooling systems recirculate the same air in all the rooms, that means that VOCs remain inside the buildings, posing problems.
  • The Greenguard Environmental Institute is an independent organization that certifies products and materials for low chemical emissions. Produc that are certified by Greenguard have to meet stringent standards and emission limits for indoor use like schools, daycares, and other areas. Yo can rest assured that any product with the Greenguard Gold certification will not emit significant chemical compounds into the air which is scientifically proven to reduce indoor air pollution and the risk of chemical exposure.
  • EAE power Busway systems are certified by Greenguard since 2015

Conductive materials form magnetic field when electric current flowing is through them. Magnetic field is related to magnitude of current, distance between conductors and conductor body. In cases where low EMC values are mandatory (health centers, offices, data centers etc.), it is very important to minimize the magnetic induction value. Busway systems with their aluminum or sheet metal bodies, compact structures and the configuration of the conductors in housing help significantly reduce the electromagnetic fields formed. Complete range of EAE Busway products are tested for EMC certificates. EMC measurements made on custom designed EAE Busway systems showed that using aluminium housing decreases the EMC and potential hazard levels.

The Greenguard Environmental Institute is an independent organization that certifies products and materials for low chemical emissions. Produc that are certified by Greenguard have to meet stringent standards and emission limits for indoor use like schools, daycares, and other areas. Yo can rest assured that any product with the Greenguard Gold certification will not emit significant chemical compounds into the air which is scientifically proven to reduce indoor air pollution and the risk of chemical exposure.

EAE power Busway systems are certified by Greenguard since 2015

FIRE RESISTANCE CERTIFICATE
  • Fire Resistance Tests IEC 60331-1 (Circuit Integrity Under Fire for E–LINE KX)
  • IEC 60331-1 1000°C - 3 hours - BRE, UK
  • IEC 60331-1 950°C - 3 hours – TUV, Singapore IEC 60331-1 1000°C - 2 hours - DEKRA, Holland
  • BS 8491 842°C - 2 hours - BRE, UK (Sprinkler Water+Mechanical Impact)
  • EN 50399 Low Heat and Low Smoke Release B1/S1 dO – Dekra, Holland
  • Fire Resistance & Circuit Integrity Tests for E-Line KX with Plug-in Tap-Off Box
  • IEC 60331-1 830°C - over 3 hours, NH Fuses - DEKRA, Holland
  • Flame Propagation Test IEC 60332-3 (IEC 61439-6,10.101)
  • Fire Barrier Test - 2 Hours ISO 834-1 (IEC 61439-6,10.102 )
SEISMIC SUPPORTS
  • EAE Seismic support systems offer perfect solutions for installations for earthquake protection.
  • Seismic supports which can be applied on all kinds of installations ensure easy and quick mounting thanks to the accessories designed for steel-beam and space frame connections.
RoHS & REACH
  • RoHS directives were published and started to implement from 01 July 2006 to all members of this protocol worldwide. This directives goal is to limit some hazardous materials like Pb, Hg, Cd in Electrical and Electronic pieces of equipment. Those materials had a serious impact on human health.
  • EAE ELEKTRIK keeps human health and product safety at the highest level to not use detrimental elements that create negative effects on the environment and human health, as stated in the RoHS directives.
PAINTED HOUSING FOR BUSWAY SYSTEM (ANY COLOR)
  • The housing of any type/model/rating Busway can be painted in any color selected by the designer/client in order to match the building/room aesthetically.
  • Polyester epoxy paint with a minimum of 75-micron thickness on the housing provides a better strength against environmental conditions.
  • Any similar requirement can be applied to our Cable trays as well.
  • This process is done in EAE’s in-house plant as per QA/ QS procedures in several steps with chemical surface preparation, acidic treatments for degreasing, and applying the necessary coats of paint on the surface of metal sheets.

Busway Energy Distribution Systems